PMS

Planned Maintenance System

Features

All 21 Features

Every feature in Planned Maintenance System is built for daily maritime work — simple to use, fast to navigate, and fully integrated with the rest of Navatom.

01

Dual-Dimension Maintenance Scheduling

Each maintenance definition can carry two triggers at the same time. One is a calendar interval in days. The other is a running-hours interval measured on a counter. Both are checked all the time. Whichever limit is reached first sets the next due date.

The "show-only-in-range" window (70% of the interval by default) decides when a task shows in the planners' views. The maintenance list never floods with far-future jobs. An overhaul on a counter resets the running hour counter when it is done, so the next due date is worked out correctly after major maintenance.

  • Calendar intervals in days and running hour triggers on a counter
  • Both run at the same time on one definition
  • Show-only-in-range window (70% threshold)
  • Overhaul counter reset on completion
  • Dual trigger check: whichever fires first wins

02

4-Stage Dual Approval Workflow

Completed maintenance goes through a configurable four-stage sign-off chain: Ship Responsible, Ship Approver, Company Reviewer and Company Approver. Each stage sets its own method. All means every named person must approve. One means any single person can approve. Not required means the stage is skipped.

The seven-status workflow shows where each record is in the pipeline: Waiting, In Progress, Waiting for Ship Approval, Waiting for Office Approval, Ship Not Approved, Office Not Approved and Office Approved. It suits everyone from single-vessel operators who skip every approval stage to large fleet managers who ask for dual office sign-off on each maintenance record.

  • Ship Responsible → Ship Approver → Company Reviewer → Company Approver
  • Each stage needs all, one or no approvers
  • Seven-status workflow that checks each change of status
  • Configurable per equipment and maintenance definition
  • From no approval to full four-stage sign-off

03

21-Reason Overdue Classification System

When a maintenance task passes its due date unfinished, the system asks for a structured explanation. There are 21 overdue reason codes in 7 categories. PMS covers definition or scheduling errors. Operation covers voyage and operational limits. IMS covers inventory and spare part issues. Third party covers contractor or survey delays. Crew covers staff or competency issues. Software covers system-related causes. Computer covers hardware or connectivity problems.

This breakdown turns overdue reporting from a plain "late or not late" figure into a tool for fleet reliability. Group by reason category to tell failures built into planning from one-off operational disruptions, and aim fixes where they will help most.

  • 7 categories: PMS, operation, inventory, third party, crew, software, computer
  • 21 specific reason codes across all categories
  • Required before overdue task sent for approval
  • Fleet-wide overdue reason analytics
  • Root-cause analysis for systemic improvement

04

Structured Maintenance Postponement

When the real world stops a maintenance task from running on schedule, the postponement workflow records exactly why and by how much. Three postponement types cover every valid case. Dry Dock defers the job to the next scheduled drydock period. To Date sets a new due date. Additional Work Hour extends a counter by more hours.

Each postponement request records one of 12 structured reasons: Voyage Complications, Weather Conditions, Man Power, No Expertise, Parts Available, Inaccessible, Misuse, Management Hold Order, Officer Hold Order, Policies, Priority or Other. Every postponement request goes through an approve or reject workflow before the due date changes. That leaves a record you can audit for every schedule change.

  • Three types: Dry Dock, To Date, Additional Work Hour
  • 12 structured postpone reasons
  • Request → Approve/Reject workflow
  • Due date unchanged until postponement approved
  • Drydock type connects to the Drydock module

05

Integrated Spare Parts Bill of Materials

Every equipment item has its own spare parts Bill of Materials, linked to the Material module catalog. Each spare part link sets a criticality level: VITAL, ESSENTIAL or DESIRABLE. Procurement teams get priority classification at once, without opening other systems.

This two-way integration means that when a maintenance job is planned, the spare parts it needs are already listed on the equipment. Procurement can raise purchase requisitions straight from the BOM, with no manual part number lookups.

And when a part arrives in Inventory, you see at once which equipment it supports.

  • Equipment-level BOM linked to Material module catalog
  • VITAL / ESSENTIAL / DESIRABLE criticality levels
  • Direct procurement requisition from BOM
  • Visibility both ways between PMS and Inventory
  • Min/max quantity tracking per equipment

06

Everything for the Job, on the Job

Each maintenance job carries its own instructions, the technical manuals that apply, the forms to fill and a risk assessment. The engineer opens one job and has all they need to do the work safely and record it.

  • Written instructions on every job
  • Technical manuals attached to the job
  • Forms filled as part of the work
  • A risk assessment linked before work starts
  • Jobs can be marked critical

07

Work Control on Every Job

Each job states whether it needs a risk assessment: required, the crew's call, or suggested. The crew record what they did and why they deviated, and a list shows every job still waiting for its risk assessment.

  • Risk assessment required, optional or suggested per job
  • The crew's choice and reason recorded
  • Deviations kept with the work record
  • One list of jobs still waiting
  • A risk assessment started from the job

08

Hierarchical Equipment Structure Tree

Organize all machinery on your fleet in a tree with no depth limit. Categories group equipment families, Equipment nodes stand for physical assets, and Sub-Equipment holds components within a unit. Each maintenance definition and its triggers attach to the equipment they cover. The result is one tree that mirrors the real layout of your vessel.

The tree is the backbone of the PMS module. Every maintenance job, running hour log, spare part BOM and downtime record lives inside it. Deep copy lets you replicate a branch from one vessel to another, which removes repeat setup across sister ships.

  • Unlimited-depth Category → Equipment → Sub-Equipment hierarchy
  • Maintenance definitions attached directly to equipment nodes
  • Deep copy branches between vessels
  • Import/export tree structure between ships
  • Designed by the company, published to the ships

09

Maintenance Log & Work Record

When a maintenance task is done, a Maintenance Log keeps the full record of the work. The log holds the work description, crew assignments from 51 ranks across the deck, engine and hotel departments, five attachment types (Diagram, Photo, Manual, Form, Other) and structured approval tracking. Only one person can start a job at a time.

Twenty-one Maintenance Log Event Types track every action from creation through final office approval, creating a complete record ready for class society inspection. Each log carries a snapshot of the maintenance definition and equipment state at the time of completion.

  • 51 crew ranks across deck, engine and hotel departments
  • 5 evidence attachment types: Diagram, Photo, Manual, Form, Other
  • Every change recorded with who and when
  • One person starts a job at a time
  • Equipment and definition snapshot kept at completion

10

Running Hour Tracking & Automation

Running hour counters are the base of counter-based maintenance scheduling. Crew enter readings on the ship-side forms made for it, or approve readings that officers submit through a structured request and approval flow.

A full Running Hour Logbook keeps every counter value ever recorded, in date order.

For vessels with a supported monitoring system, Navatom collects counter readings on its own, on a schedule. Nobody types them in, so there are no copying errors. Trigger calculations always use the latest machinery state.

  • Manual crew entry and officer request/approval flow
  • Third-party monitoring system integration
  • Full Running Hour Logbook with history in date order
  • Violation warning when an update makes a job overdue
  • Add and Reset counter types (reset after overhaul)

11

Centralized Maintenance Approval Queue

Office reviewers and approvers work from an Approval Queue made for them. It gathers every maintenance log waiting for their action across the whole fleet. One view shows each pending record, with filters for vessel, equipment category, maintenance type and urgency.

Approval actions (accept, reject or return for correction) run straight from the queue, with no need to open single vessel records. A rejected log notifies the originating ship by itself and gives the reason. This feeds the ship-side correction workflow.

  • Fleet-wide queue across all pending logs
  • Filter by vessel, category, type, urgency
  • Accept, reject, or return from queue directly
  • Rejection auto-notifies originating ship
  • No need to open each vessel
  • Approve or send back many work records at once

12

PMS Structure Import, Export & Deep Copy

The PMS tree is not built from scratch for every vessel. Category trees and equipment structures can be imported and exported between vessels, so a standard PMS template reaches the whole fleet fast.

The import checks incoming data against the current schema before it commits, so broken structures do not reach production.

Deep copy lets you duplicate any branch of the equipment tree from one vessel to another. It carries all maintenance definitions, triggers, spare parts BOMs and running hour settings. This matters for sister ships and near-identical vessel classes, because nobody has to re-enter data.

  • Category tree import/export between vessels
  • Deep copy any branch with full definitions and BOMs
  • Schema validation before import commit
  • Sister-ship deployment in minutes not weeks
  • No manual re-entry for near-identical vessel classes

13

Isolation Points per Equipment

Each equipment records its isolation points: the energy type, the method, the device and where it is. Each point keeps its own history, so the crew isolate the same points the same way each time.

  • Energy type, method, device and location per point
  • A history for every isolation point
  • Kept on the equipment, ready for every job on it

14

Equipment Explorer & Dual-Panel View

The Equipment Explorer shows the equipment tree on the left and a detail panel on the right. Superintendents and chief engineers can move through the whole PMS structure without losing their place. Select a node in the tree and its equipment details, maintenance definitions, running hour history and spare parts load in the right panel at once.

Fast server-side loading handles fleets with tens of thousands of equipment records and hundreds of thousands of maintenance definitions, with no strain on browser memory. You can combine 12 filters, including equipment type, status, category, vessel and date range, to find exactly the records you need.

  • Hierarchical tree navigation on left panel
  • Equipment and maintenance detail on the right panel
  • 12 filters you can combine across all dimensions
  • Fast on any fleet size
  • Multi-equipment selection for comparison

15

Trigger & Child Maintenance Chains

Maintenance definitions can trigger child definitions on their own. When a parent maintenance is done, its child tasks become active. This allows multi-step maintenance procedures, such as a performance test after an overhaul, or a visual check after a calibration.

The trigger chain is a parent and child hierarchy. Parent definitions list the children they trigger, and children point back to the parent that triggers them. Child maintenances show in the maintenance list with a clear link to the parent, so crew know which higher-level job they support.

  • Parent maintenance triggers child tasks on completion
  • Parent-child hierarchy
  • Multi-step procedures (overhaul → test → check)
  • Child tasks inherit parent scheduling context
  • Clear link to the parent in the maintenance list

16

Megger Test Data Capture

Electrical insulation testing (megger testing) needs more than a pass or fail checkbox. Navatom records all six resistance readings (RS, ST, RT, RE, SE and TE), plus ampere and voltage values, the measurement condition (cold or hot) and the final result (pass or fail).

Each reading is stored as a structured number, not a free-text note.

Because it is built for the job, your electrical survey records are machine-readable, easy to trend and ready to show to class surveyors. A separate Megger Tests list view gathers all test results across the fleet for trends between vessels.

  • 6 resistance readings: RS, ST, RT, RE, SE, TE
  • Ampere, voltage, and tester voltage fields
  • Cold/Hot condition classification
  • Structured Pass/Fail result
  • Fleet-wide trends from a separate list view

17

Equipment Downtime Tracking

Track each period an equipment item is out of use, and mark each event as Planned or Unplanned. Planned downtime covers scheduled overhauls, drydock periods and dry-run maintenance windows. Unplanned downtime covers breakdowns, failures and emergency stops.

Monthly downtime charts show technical superintendents availability trends across the fleet. Each downtime event links to its equipment record, with any related deficiencies and maintenance logs. This lets you match downtime patterns to maintenance history and spot repeat failure modes that call for preventive action.

  • Planned and Unplanned downtime classification
  • Monthly downtime charts
  • Link related deficiencies to downtime periods
  • Link related maintenance logs to downtime periods
  • Date ranges checked so they never overlap

18

Dual Equipment Criticality Classification

In Navatom, equipment criticality is not a single yes or no flag. Each equipment item has two separate criticality settings: critical (how important it is to the vessel's operation) and class critical (how important it is to the classification society). The two are judged apart and can differ.

The split matters for planning maintenance and surveys. Class-critical equipment needs class-traceable maintenance records and defined intervals.

Operationally critical equipment gets closer postponement checks. Filters and analytics treat the two settings on their own.

  • Independent operational and class criticality flags
  • Critical: operational importance to vessel
  • Class critical: classification society requirement
  • Each setting filters and analyzes on its own
  • Shapes postponement checks and survey planning

19

PMS Analytics & Dashboard Widgets

Dedicated dashboard widgets (11 in all) show fleet maintenance health: overdue counts, upcoming maintenance by interval, completion rates by vessel, equipment downtime distribution, running hour trend lines, approval pipeline depth and postponement frequency. Each widget drills down to the maintenance records behind it.

The Analytics section shows views across the fleet: overdue trends by vessel, overdue breakdown by maintenance type and crew rank, and crew task spread by department. These views let technical superintendents move from reactive firefighting to proactive fleet reliability management.

  • 11 dedicated dashboard widgets
  • Overdue count, upcoming maintenance, completion rate KPIs
  • Overdue breakdown by maintenance type and crew rank
  • Crew task distribution by department analytics
  • Drill-down from any widget to underlying records

20

PMS Publish & Office-Ship Synchronization

The company designs the PMS structure in the office Structure editor: equipment categories, equipment items, maintenance definitions, triggers and assignments. When the design is ready, one Publish action sends the whole structure to the target vessel and synchronizes definitions over satellite or broadband.

On the ship, incoming structural changes merge in without disturbing maintenance logs already in progress. Synchronization runs both ways under conflict rules that always keep completed maintenance records.

Vessels can work alone when needed. Changes merge on their own when a connection is available.

  • Company designs structure, publishes to vessels
  • One action sends PMS to the whole fleet
  • Satellite synchronization in both directions
  • Conflict resolution preserves completed records
  • Real-time fleet-wide synchronization

21

Full Maintenance History & Archive

Every completed maintenance log is preserved permanently in the archive with its full record — work logs, crew assignments, attachments, approval chain, readings, and the 29 Maintenance History Event Types that capture every action taken from creation to closure. The archive is searchable, filterable, and exportable.

Historical records serve many purposes: class society surveys, insurance claims, flag state inspections and internal performance analysis. Because every change to the archive is logged, you can rebuild what happened, when and by whom, years after the fact.

  • Every change recorded with who and when
  • Approvals and work records kept with their full history
  • Full work logs, attachments, and approval chain preserved
  • Searchable and filterable archive
  • Reconstruction possible years after the fact

Technical

Under the Hood

Architecture and engineering behind Planned Maintenance System — data handling, real-time sync, and interface design.

Hierarchical Tree with High-Performance Data Grids

The equipment tree and every maintenance list load their data in pages from the server, with filters you can combine. Twelve separate filters, such as vessel, category, equipment status, maintenance type, scheduling dimension, overdue status, criticality and more, can be mixed freely across fleets of any size. The browser never has to hold it all in memory.

Dual-Trigger Due Date Calculation Engine

A scheduling engine checks the calendar trigger and the running-hours trigger of each maintenance definition on their own. It sets the next due date to the earlier of the two. Counter resets after overhauls and the show-only-in-range threshold count in every recalculation.

Configurable Multi-Stage Approval Workflow

The maintenance log approval pipeline runs as a workflow on the server, with seven states and four configurable stages. Each stage picks its own method (All, One or Not required). The same workflow can shrink to no approval stages, or grow to a full four-stage dual-office sign-off, depending on company configuration.

Running Hour Automation Integration Layer

For vessels with a supported monitoring system, readings are collected every day on their own and turned into running-hour records. They feed the same trigger evaluation pipeline as readings entered by hand, so counter-based due dates stay current and the crew need not enter readings.

Complete Maintenance History

Maintenance definitions, work records and equipment each keep a full history of changes with who and when. The same record feeds the audit trail, compliance reports and analytics.

Deep Copy & Template Propagation Engine

Any branch of the equipment hierarchy can be deep-copied between vessels. The copy includes all child equipment, maintenance definitions, trigger settings, spare parts BOMs and running hour settings. The copy tool resolves cross-references and relationships in one step. The result on the target vessel looks the same but is managed on its own.

Office-Ship Publish & Synchronization Pipeline

Company-managed PMS structures are version-controlled and published to vessels through a publish pipeline made for the job. On the ship, incoming structural changes merge in without disturbing maintenance logs in progress. Synchronization over satellite links runs both ways under conflict rules that always keep completed maintenance records.

Structured Megger Test Data Model

Megger test results are stored as structured data: six typed resistance fields (RS, ST, RT, RE, SE, TE), ampere, voltage, condition and pass or fail result. They are not free text or attachments. Results can be queried and trended, and shown to class surveyors in a structured table with no data extraction.

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Solutions

Explore Solutions

Compliance and operational solutions powered by Planned Maintenance System.

CII & EEXI Compliance

Navatom builds each vessel's yearly CII dataset, with its attained annual efficiency ratio, from the fuel the engine room logs, so the figures you report are the ones the ship recorded.

Maritime Data Integrity & Retention

Navatom has never lost customer data. Years of maintenance records, voyage reports, crew documents and compliance evidence stay in one place, accessible instantly and preserved with complete integrity.

Fleet Scalability & Rapid Onboarding

Add vessels to Navatom in minutes, not months. As a maritime cloud platform, Navatom requires no installation, no infrastructure scaling, and no IT projects — whether you are onboarding your second vessel or your two-hundredth.

ISM Code Compliance

Navatom supports ISM Code compliance across your entire fleet. Its integrated tools handle document control, audit management and non-conformity tracking. They also support your safety management system.

Ship Management for Large Fleets

Navatom is an integrated ship management platform that manages large fleets with the same ease as small ones: 40+ modules, instant vessel onboarding, and years of operational data kept without performance loss.

Ship Management for Small Fleets

Navatom gives small fleet operators the same 40+ integrated ship management modules used by large fleets, with nothing to install and the ability to start from just one vessel.

TMSA Compliance

Track all 13 TMSA elements with Navatom's integrated ship management platform. It supports evidence-based self assessment, audit trails and continuous improvement for tanker operators.

Vessel Lifecycle Management

Manage each stage of a vessel's life with Navatom's integrated cloud platform. This runs from commissioning through operations, maintenance, drydocking and disposal.

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